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The Hidden Culprit Behind Cracked Stucco: Unspaced Plywood – A Must-Know for Contractors in Orange County
June 1, 2025 at 7:00 AM
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Why Proper Spacing of Plywood and OSB is Crucial for Stucco in Orange County

In Orange County, where the weather can vary from sunny to humid, ensuring proper plywood or OSB panel spacing is essential for a durable stucco finish. According to the American Plywood Association (APA), all plywood panels should have a 1/8-inch space at the ends and edges. This spacing allows the material to naturally expand and contract as it absorbs moisture, which is particularly important in coastal areas with fluctuating humidity.

Failing to space plywood properly is one of the most common reasons for stucco cracking. When plywood panels are tightly butted together, they are unable to move freely when exposed to moisture. This creates internal stresses, which then radiate through the structure, often resulting in cracks in the stucco.

How Unspaced Plywood Leads to Cracking in Stucco

When plywood panels or OSB are not spaced correctly, moisture absorption causes them to expand. This expansion creates pressure on the plaster, leading to cracks in the stucco—sometimes even far from the panel seams. In fact, studies suggest that improper plywood spacing accounts for at least 75% of stucco cracking.

In the high-demand construction environment of Orange County, many subcontractors cut corners when it comes to the spacing requirement, especially during fast-paced projects. This can lead to costly repairs, frustrating clients, and potential liability issues for contractors.

The Responsibility of Framing Subcontractors in Orange County

As a contractor working in Orange County, it’s crucial to educate your framing subcontractors about the APA guidelines, which specify that plywood must be spaced at least 1/8-inch at the edges and ends. Although framers may feel pressure to skip this step for the sake of time or convenience, it’s important to remember that doing so can lead to serious structural issues down the line.

If you’re a framer, make sure that the panels are properly spaced or take steps to add additional studs if necessary. If you're not sure, a quick solution is to use a Skilsaw to inscribe a saw kerf between panels, ensuring that spacing is correctly maintained.

How to Avoid Cracking: Space the Plywood Panels

As a contractor, your responsibility is to ensure that the sheathing is installed correctly. Spacing plywood and OSB panels is a simple step that can make a big difference in the long-term success of your stucco projects. By ensuring that the panels are spaced, you’ll avoid the stresses that lead to cracking and save time and money on future repairs.

Why Control Joints Won’t Fix Unspaced Plywood Problems

A common misconception among some contractors in Orange County is that installing control joints will resolve issues caused by unspaced plywood. Unfortunately, control joints are not a solution for improperly spaced sheathing. The stress caused by unspaced panels will still result in cracks, even if control joints are installed.

The reality is that no amount of control joints can prevent cracking caused by plywood behavior. The only way to address this issue is by ensuring that the plywood or OSB is spaced properly according to APA guidelines.

Final Thoughts: Protect Your Stucco and Your Reputation in Orange County

Stucco is an excellent choice for exterior finishes, but when applied over improperly spaced plywood, it’s bound to crack. For contractors in Orange County, ensuring proper plywood spacing isn’t just a recommendation—it’s an essential part of delivering high-quality work that will stand the test of time. By following APA’s guidelines, you can avoid unnecessary cracking and ensure the longevity of your stucco installations.

Proper plywood installation not only protects your stucco but also safeguards your reputation as a reliable contractor in Orange County. So next time you're working on a project, take the extra step to space the plywood properly—it’ll pay off in the long run.

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